Ktm dds clutch drag • The part number is KTM Part #: 78932005000 DDS Clutch. So I ordered a clutch pack (tusk) and installed it. Check fluid and change, check metal and fiber plate thickness and if everything looks good try Dec 16, 2014 · I'm new to the DDS clutch and have never had to delve in there up until now. Jan 14, 2019 · The 20 is thicker than the required 10 when the engine is cold, hence it creates more drag. family For my last ride a few days ago, I set my clutch from Pos. In my case the clutch is fitted to MY2013 Freeride 350. Even pulled in fully, the rear wheel was spinning. Discover a wide selection of high-quality clutch kits at Vivid Racing, designed to improve your vehicle's performance and reliability. Bike is a 2014 KTM 250exc 2t I appreciate the DDS clutch isn't as good as the older one, but what I'm interested in is what has failed to only give me half travel on the lever before I look at mods to improve the functionality. 40+ Years in Business. Rekluse clutch products employ the same technology and reuse the OEM rubber dampers. The new 9mm master with the bellville in its softest position is the way to go imo. Stock was set at 2, I went to 1 and the clutch drag was worse. Just pulled the clutch out it and it’s fresher than i expected. INSTALLATION & USER’S GUIDE . TORQ-DRIVE CLUTCH Hi all, hope this is the correct sub-forum for this post. Depending on where it is set, the force can actually get LESS as you pull in the clutch. 00. Doc ID: 191-7901A . Rekluse DDS Clutch Damping Cushions Kit for KTM, Husaberg, Husqvarna, GasGas. 0 (DDS) Auto Clutch RMS-6185 Fits all KTM models listed above. the 'springs' in the kit are for you to set how quickly / at what revs the clutch bites. I disassembled the clutch again thinking I messed something up, and sure enough, I flipped the conical pretension ring the Jan 4, 2015 · So I have been reading online about the 14' 15' Ktm Bikes with the DDS clutch having a clutch drag issue out of the box or after low hours of use. After changing the gear oil with the recommended 15w-50, the clutch drags insanely hard. Plates have some signs of heat but i expected worse. This is why KTM tells you to set it with KTM DDS Clutch Adjustment, Replacement, Maintenance and Settings – Cycle NewsThe KTM DDS Clutch is unique. This is the DDS For ktm/husqvarna dds clutches (53 pages) Motorcycle Accessories Rekluse Motor Sports RadiusCX Clutch Installation & User Manual TROUBLESHOOTING Performance issues If you find yourself constantly What's changed with the 2015 KTM XC-W, XCF-W and EXCs The KTM DDS clutch (a. DDS stands for Damped Diaphragm Steel and the syst Order your Parts from this link to support DBC!https://www. DOC ID 191-6301 REVISION 080923 Over time, the rubber dampers will shrink due to heat and use. geoffa. Jump to Latest KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. SKU RMS-7082. Petrol KTM 150 EXC TPI KTM 250 EXC TPI KTM 300 EXC TPI ENGINE (LIQUID COOLED) ENGINE TYPE Single-cylinder, 2-stroke, Exhaust control Single-cylinder, 2-stroke, Wet multi-disc DDS clutch, Brembo hydraulics Wet multi-disc DDS clutch, Brembo hydraulics Wet RadiusX (DDS) Auto Clutch RMS-6313080 Fits all KTM models listed above. If I pull the clutch in and have the bike in gear and turned off, I can't even push the bike KTM Forums. 00 or check out our massive selection of Clutch Kits. I was wondering is there anyway to adjust my clutch because when I first start to ride it seems to be dragging a little bit like when I’m in first going down a hill it will engine break a little(not enough to hurt it but I still blip the throttle to be safe)Is there any way to adjust it like a cable. However, this year was a little different, at least when came to The clutch does not drag when the lever is completely pulled into the bar. Work done Changed gear oil to Putoline Light Gear Oil Weird Clutch Drag Issue - KTM I have a 2021 FE350 with only 20 hours on it. I bought a 17' 250xc and I've been having a hard time with the clutch dragging. Si The Rekluse RadiusX 4. I've tried some different things, such as different oils and bleeding Oct 1, 2006 · Measure the plates and entire pack per the manual. I bought an 18 250xc new (my first KTM) and thought I had a defect, I've been running atf in 2 strokes for decades and never had any issues. Im a index finger clutch manipulator and im frequently stalling my bike trying to take off from a stop. I've tried searching and not much. Si Oct 17, 2020. 5 turns out [ 2015 The revolutionary KTM DDS clutch feels fantastically light and smooth here as well. To add I just took my sons 2005 kx85 out for a cruise and it’s clutch has the same throw as my 2018 Ktm 300 with the DDS clutch. CORE MANUAL DDS Fitment: 2016 KTM 500 XC-W 2016 Husqvarna FR 450 Rally 2016 KTM 450 EXC Six Days 2016 KTM 450 EXC 2016 Husqvarna FE 501 S 2016 KTM 500 EXC Six Days 2016 Husqvarna FE 450 2016 KTM 450 XC-W 2016 KTM 500 EXC 2016 Husqvarna FE 501 2015-2016 KTM 450 Rally Factory Replica When you need the best, look no further. Shifting the New 250 EXC-F dual sport joins the lineup Buy the Rekluse Core Manual DDS Clutch for only $539. Reassembled everything and messed with the settings on the spring. Fitted Parts Fast, Free Shipping . Clutch Drag is often problem on KTM EXC models, but it also affects other bikes like Yamaha, Honda, Suzuki and others. 0 Clutch for KTM combines TorqDrive friction disk technology with next-generation EXP 4. • The part number is KTM Part #: 78932005000 TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. 1 to feel the difference. 2014 300 Beta. In 1992, Wayne Hinson founded Hinson Clutch Components. • Replacing this spring makes the clutch engagement more aggressive. 0 DDS Clutch. I went to 3 and it seemed the same as 2. College Place, WA US vance509 4/17/2023 8:08am. Bike lowered by 50mm because I'm a short arse! Nerves of one quick roll cleared it this morning but I can’t see any situation where washing the bike could make the clutch drag. and i thought it helpful to share some of the remedies i learned dirt track racing and drag racing. Perhaps Mar 23, 2014 · Got a new bike with that DDS clutch. The DDS clutch works fine if it's all in good nick, and the DDS has a lighter pull than conventional springs, as the Bellville spring goes weaker the more it's pushed, which is why XYZ set up is My 2013 450XCF had integrated clutch hub damping. Like and subscribe and visit us at https://tacomoto. Jump to Latest 2. The number of mc swaps has of course fallen off over the last couple of years due to the popularity of auto clutches relegating the good old clutch lever redundant. Dec 30, 2014 · 2013 KTM/Berg DDS Clutch pressure plate X,Y,Z markings. Anybody have this problems or quick remedies? Jan 9, 2022 · You can do a little test to check things out: reassemble the clutch with plenty of oil on the friction discs. a. Clowns! I doubt it'll help but I'm not too well up on wet clutches as it's most car tuning & stuff that I do to be honest. Few days ago the kit came. The bike has 350 hours on it but the clutch is relatively new. Any suggestions for what to clean the plates with gratefully received. Nov 22, 2020 · Hard to diagnose without pics, but it sounds like either a worn basket or warped clutch plates to me. GTIN: 00680392601025. Jump to Latest Fitment: 2016 KTM 500 XC-W 2016 Husqvarna FR 450 Rally 2016 KTM 450 EXC Six Days 2016 KTM 450 EXC 2016 Husqvarna FE 501 S 2016 KTM 500 EXC Six Days 2016 Husqvarna FE 450 2016 KTM 450 XC-W 2016 KTM 500 EXC 2016 Husqvarna FE 501 2015-2016 KTM 450 Rally Factory Replica When you need the best, look no further. When I bought the bike new, the clutch was a dream, one finger, and the bite point was within the first 3/4 inch of travel, great. 1 (see pic below) The clutch pull was slightly lighter which felt good. I have to disagree with this, I have bought this clutch lever and put about 30 hours on it in total and the net effect is very minimal at best on the 350 and no effect at worst. For KTM/Husqvarna DS Clutches. 0 (Auto-Clutch) Technology: More direct power delivery, Alec’s 2025 KTM 300 XCW Performance Parts – TSP; Multi-Purpose Tool Kit Rekluse Core Manual DDS Clutch Kit (RMS-7013181)-Constructed from double hard anodized billet aluminum components, Core Manual™ is a professional grad It’s even lighter than before and now rides on air, the 2016 KTM 450 SX-F Factory Edition might have just raised the bar to a new level 2021 KTM Off-Road XC-W XCF-W And EXC-F First Look. 2 Doc ID: 191-7901A Doc Rev: 102323 TABLE OF CONTENTS clutch is replaced with high-quality billet components. 1 3 of 4 Go to page. I have a 2012 ktm 250xc and the bike will creep in 1st with the hydraulic clutch pulled all the way in. 5. Hello guys I have the following problem with my clutch. I have a hard time finding neutral and in really slow tech stuff the motor stalls if I just bought the bike and rode until the first service interval. Sign In Upload. For example, one guy has had success with a different sized steel plate to take the wobble out of the clutch pack when there isn't any clamping force being applied. Can't see the spring type having any effect if it's disengaging squarely. Hard to find neutral when running especially cold. 4. KTM talk thread for '12 6 spring clutch, as opposed to '14 DDS clutch, but should apply. 250 EXC-F 2015, 2017-2019, 2024; 250 SX 2013-2024; 250 SX-F 2019-2022; 250 XC 2013-2019, 2023-2024; Clutch drag. 4mm, spec is >23. KTM refines its non-linkage off-road and dual sport EXC-Fs for the 2021 model year. Belleville spring clutch) employs a 2-piece damped center hub assembly, as shown. 3 hours on it. 2 to Pos. These parts are designed specifically for your motorcycle to ensure If you're both interested and physically able to use the regular clutch, I'd suggest doing without the Rekluse. Thou if all is in good order this should not be needed. Drag Specialties; EBC; HardDrive; Kuryakyn; Moose Racing; Motion Pro; Parts Unlimited; Puig; Vortex Racing; KTM. I think the manual even tells you to install a new one anyway 4. I cannot speak to other uses on other bikes but the clutch pull on the 350 is extremely hard and this lever might technically make it easier to pull however it is still way too hard. RadiusCX is a top of I had 5 Rekluse clutches. See your owner's manual. Got a new bike with that DDS clutch. And there's no issues with clutch drag, or ridiculously huge friction points KTM introduces 2015 250, 350 and 450 SX-Fs Off-Road / Enduro. I don’t think it’s air in the line. EXC. "A DDS clutch (Damped Diaphragm Steel) with a wear-free steel cage is fitted to the new KTM XC-F engine, allowing use of thin steel discs for The KTM DDS clutch (a. how to bump start with an auto clutch (hydraulic) general: EXC 300 Clutch Drag. The 2019 KTM DDS (Damped Diaphragm Steel) clutch comes on the Feb 23, 2014 · I spoke with Robert at Hinson Racing about getting the heavier spring that they offer which is 30% heavier than the stock 250 p. KTM Motorcycles ; 250/350/450/505 SX-F & XC-F ; First oil change, Motorex With the motorex the clutch didn't "drag" as much and it was much easier and almost 2013 KTM 300 EXC. Slipping when I adjust the clutch lever to have no drag. No slipping when I adjust the clutch lever to take out the slipping but that introduces drag on idle. When this shrinkage occurs, the rotating action between the two hubs becomes loose or sloppy. G. I have a new to me '18 300 xcw that has terrible clutch drag. Weird Clutch Drag Issue Bike: 2T 250 EXC 2005 At the moment i am trying to rid my bike of clutch drag without much success. RadiusX combines the best of both worlds, adding Rekluse's thin friction TorqDrive® technology to their flagship automatic EXP disk, all within an OEM clutch footprint. sale $1,229. Then assembled the clutch and time for a test ride. The lever is still fully functional at any point in time if desired for shifting or modulating the clutch manually. - dbw - dirtbikeworld. Hope that might be of help so someone . Also bear in mind that the master piston stroke has a influence, not just the piston diameter. It uses a diaphragm spring instead of the usual coil springs, which results in Rekluse Core EXP 3. One side seperates more than the other when clutch is pulled in. clutch basket and dampers explained. Limited Time Offer - FREE Shipping over $49* Includes proprietary anti-drag steel drive plates; Note: Image for reference only. Download Table of Contents Contents. Jump to Latest I agree with this but then again with a KTM there is loads of stuff that you should not have to do but it ends up getting done anyway! 2013 KTM 300 EXC. The Rekluse dampers are roughly twice the price, Fitment: 2016 KTM 500 XC-W 2016 Husqvarna FR 450 Rally 2016 KTM 450 EXC Six Days 2016 KTM 450 EXC 2016 Husqvarna FE 501 S 2016 KTM 500 EXC Six Days 2016 Husqvarna FE 450 2016 KTM 450 XC-W 2016 KTM 500 EXC 2016 Husqvarna FE 501 2015-2016 KTM 450 Rally Factory Replica When you need the best, look no further. It's worse when the bike is cold (cold oil). Please consider supporting our channel and our store. clutch problems are a drag i get your clutch problem, but they can be tough. AKA heavy clutch drag. Both in different settings. If you can feel the grooves, chances are that’s what is causing the on/off clutch feel. -the best clutch feel is when the spring is FLAT. I can either take out the drag, introduce slipping, or take out the slipping and it introduces drag. OVERVIEW • This kit replaces the OEM core clutch components including the center clutch hub and pressure plate with high-quality billet components designed for optimal operation specific to your bike. Sorry for the stupid question I have a 2017 KTM 300 XC-W with a little more than 5 hours on it. DOC ID 191-6301 REVISION 122917. I managed to fry it on the weekend at the Heads of the Valleys. S. I just bought a Husqvarna FE 350 2016 with a rekluse auto Clutch installed, the clutch works fine but i cant have any free play gain. 3K views 7 replies 3 participants last post by EXC. of the latest 2 one was on a Husqvarna 2021 te300i and it was a cx 3 something. Since day one I've noticed that the clutch drags a bit. I measured the plates before installing to verify they were the correct Jan 14, 2019 · 2000 model year KTMs did not have DDS clutch setup - it is only on newer bikes. Even if the clutch is in good order the Katos tend to drag a bit, especially when cold. The clutch issue was still unchanged. When you replace the rubbers, you might want to take a closer look at the basket. Low Price Guarantee. i recently made clutch remedy suggestions for a forum member and some of the clutch information that i offered was learned from destroying and burning up many good motorcycle clutches and transmissions. I replaced with the microfische called for OEM clutch pack KTM part number 79532010033 consisting of: Skip to main content but it’s still odd because there should be room for 0. Revision: 040919 For ktm/husqvarna dds clutches (53 pages) Motorcycle Accessories Rekluse Motor Sports EXP Installation Manual. IMO, I wouldn't use a 20W50. Soaked the plates in 15w50 oil as the manual specs. Here's the details form KTM. KTM's have more clutch drag than any other mfg I've ever ridden. Doc ID: 191-7701A . In this video i am going to show you h Meet the 2013 KTM 300 XCW – a rugged motorcycle that can deal effortless with anything you throw at it. • The part number is KTM Part #: 78932005000 Inspection and replacement of 2019 KTM 500 DDS Clutch with 7,000+ Mile and 275 Hours. Jump to Latest Not helped by the fact that dealer uses and recommends 10/60w oil in all KTM engines (I know that the manual says 10/50) Save Share Reply Quote Like. A general contractor by trade, Wayne had an extreme passion for motorsports, and spent most of his adult life pursuing that passion in the form of drag racing, powerboating, and of Clutch Kits for Enhanced Performance at Vivid Racing. I have a '12 Husaberg TE250, No more drag and the clutch action is exactly where it should be. E. 3mm. I've read other complaints on this design as well. 450 EXC clutch drag. I took apart the clutch inspect everything New member here and looking for some help with a clutch. $809. clutch drag. 4mm) but I would think that would reduce drag if anything. Joined. I started feeling the clutch slip my last time riding so I put in a brand new Pro-X clutch kit with springs. I measured the plates before installing to verify they were the correct KTM introduces 2019 XC two-stroke and four-stroke off-roaders Glen is correct in stating that there exists a potential for clutch drag but I think that risk is probably minimal given the popularity and frequency of this swap by the KTM four stroke crowd. Working the clutch Pulled the clutch recently to check the steels after the fluid boiled up (was old fluid trapped in there from not reverse bleeding, 2013 KTM 300 EXC. I then changed the hydraulic oil in the clutch using a vacuum pump. 65 plus free shipping at Parts Giant. exp™: how to diagnose auto clutch drag. if The 2019 KTM DS (Diaphragm Steel) clutch is lighter and doesn’t have the cush hub-style rubber bumpers that the DDS clutch has. . Search YouTube for DDS clutch to see it. First of all im new in the forum so Hello guys. This bike has the DDS RadiusCX Clutch For KTM/Husqvarna DDS clutches Doc ID: 191-7901A Revision: 102323 . A forum community dedicated to all KTM owners and enthusiasts. Also lots of chatter when in neutral that goes away as soon as the Nov 20, 2016 · Got a very heavy clutch on my 13 250xc Changed the setting to x setting to try and make it easier but made not difference. Should be the same as before when the engine is hot. Rekluse RadiusX 4. However, this will increase the pull on the clutch lever. We recently rebuilt a KTM DDS clutch and show you how it works in this KTM How-To video. Ive bled the heck out of it. The steels have a little wear (they measure slightly below the speck of 1mm and 1. The revolutionary ktm dds clutch feels fantastically light and If you own a KTM off-road motorcycle with a DDS clutch, adjusting, replacing and maintaining it is different than traditional clutches. Considering 0 is the completely "unwound" position: 0 - clutch drag, need to start with back wheel up, hardly any power, bike does not rev fully. CORE MANUAL DDS CLUTCH-Add to cart Compare. 1 - still has clutch drag, same amount of power, bike does not rev fully. Finger and hand never got tired. ktm / husqvarna 85/105 models. Bike is a 2018 KTM 500 EXC-F ~41hrs and ~1,200miles with hydraulic clutch. com The Rekluse Core EXP Kit for DDS Clutches . SKU RMS-7084. S. When on the stand with the clutch pulled all the way in, the wheel will spin pretty fast, I also notice it when pulling in the clutch when going down hill. com/?ref=1017Over the years I've had a lot of questions from newer riders about So I thought that the clutch might be the cause. 1 2 of 4 Go to page. These parts are designed specifically for your motorcycle to ensure Fitment: 2016 KTM 500 XC-W 2016 Husqvarna FR 450 Rally 2016 KTM 450 EXC Six Days 2016 KTM 450 EXC 2016 Husqvarna FE 501 S 2016 KTM 500 EXC Six Days 2016 Husqvarna FE 450 2016 KTM 450 XC-W 2016 KTM 500 EXC 2016 Husqvarna FE 501 2015-2016 KTM 450 Rally Factory Replica When you need the best, look no further. Configuration options. Over time, the rubber dampers will shrink due to heat and use. ktm / husqvarna 65 models. Changing them is simple. Jump to Latest 21 - 40 of 61 Posts. These parts are designed specifically for your motorcycle to ensure Wet multi-disc DDS-clutch, Brembo hydraulics Kokusan Central double-cradle-type 25CrMo4 steel Aluminum Neken, Aluminum Ø 28/22 mm XACT 48 WP-USD fork, Ø 48 mm KTM 125 SX KTM 150 SX KTM 250 SX KTM 250 SX-F KTM 350 SX-F KTM 450 SX-F 0. MSR complements the slipper clutch and is especially effective in low grip situations to stop the rear wheel from locking up. KTM 300 XC-W TPI joins the U. 2 Doc ID: 191-7901A Doc Rev: 050217 TABLE OF CONTENTS clutch is replaced with high-quality billet components. She also suffers with clutch drag unless lever is pulled right in. Posts. 450XCW-EXP 3. 00 . I have a 14' KTM 300xc with 40. I'll let you know after a full ride tomorrow. Clutch wear Rekluse clutches are built using high quality materials but do wear based on the rider’s use, type of terrain, and natural wear and tear. Location. Belleville washer seems to be SO close to perfectly flat even in Pos. FREE shipping for domestic orders! Friction pad design aids oil flow and reduces drag; Steel core disks reduce clutch fade; EXP 4. I left the fiber plates to soak in oil for 24 hours. Bike lowered by 50mm because I'm a short arse! Nerves of steel, heart of gold, I purchased a used 2015 fe501 a few months ago and since I bought it I've had issues with clutch drag. RadiusCX is a top of Was out on bike at weekend and noticed it was prone to stalling when coasting and when clutch in going downhill. My bike has around 60 hours. The basket has no grooves and everything looks to have been installed correctly. clutch slip vs. The KTM 300 EXC 2013 is equipped with the same technical features as its 250 Core Manual – HUS-KTM-HQV (DDS) Your Price: $ 629. If you have drag, I suspect maybe the aftermarket parts measure thicker than OEM causing excessive preload. Save Share Reply Quote Like. 0 Clutch (DDS) Friction pad design aids oil flow and reduces drag; Steel core disks reduce clutch fade; EXP 4. This video I show you how to fix your clutch disengagement issue #ktm #ktm300exc #ktm300exc #ktm300xc #enduro. If its a DDS clutch, you should have replaced the single spring with a new KTM SX450 one. Reactions: Al_Orange. k. 4 2000 Cr 250 2001 Yz 250 2002 ktm 200 2003 ktm 200 2004 ktm 450 2006 ktm 450 2008 ktm 450 2009 husaberg Fi 450 2013 husaberg 300 now N8RH needle clip 2 with . I could push the rear brake and stop it but it would start spinning again when I released the brake. I haven't actually done the mod to Oct 21, 2017 · With the clutch pulled I can't shift out of 1st - only possible to shift once the engine is off. 0 DDS-Bad chatter but I do have it adjusted so it completely hooks up right off idle. I don't have clutch input on the older gen KTM's but my #1 gripe with my '24 300 xcw is the annoying clutch drag. When my bike is off, in gear with the clutch pushed in it is very hard to push. Rekluse clutch damper kits use an optimized compound which maximizes durability, resists heat, and makes them less susceptible to New Rc8 Owner clutch drag Thanks for the suggestions, Guys, I tried adjusting the lever out a bit, as a matter of fact I installed a set of Pazzo levers last night, KTM specifys 5W40 or 10W50 for the RC8R depending on the ambient temperature range. 2 Doc ID: 191-7901A Doc Rev: 111317 TABLE OF CONTENTS clutch is replaced with high-quality billet components. Does your bike have a DDS clutch or conventional spring clutch. Can't find a lot of information regarding this in the manual, haven't called the dealer regarding it yet but thought I'd reach out on here. Thanks!! For KTM/Husqvarna CSS clutches. Pg. When ATV and clutch. 01. But the clutch is definitely a bit more vague as others have said. rockymountainatvmc. I ha I know the Midwest Lever is cheap, but what you need is a Clake One Light clutch. With the chain on, put the bike into first, and have as assistant pull the Oct 5, 2017 · I started feeling the clutch slip my last time riding so I put in a brand new Pro-X clutch kit with springs. life/In this video:We show you how to adjust the spring pre-load or tension on the new DDS clutch (damped diaphragm steel) help needed please The DDS clutch has been fitted to various models, and I guess other than the spring rate, they are the same. • The part number is KTM Part #: 78932005000 Modern KTM clutch dampers are often worn out by the time the bike reaches 30 hours. When this I am so very sorry to ask this, but I am new to KTM SDR. SKU RMS-2813080. RadiusCX is a top of DDS Clutch. Noticed when pulling clutch in the top plate doesn't release evenly, it's on the piss. Even with a Rekluse, your clutch pull will become less than a conventional DDS clutch. SK400 Discussion starter. Revision: 111317 . 2mm shim 168 main 38 pilot AS 1. Will stall if I shift into first when cold. If, due to shifting down or an abrupt throttle-off, the engine drag-torque is too high, the ride-by-wire system balances the throttle opening for controlled deceleration. RadiusCX motorcycle accessories pdf manual download. Jump to Latest 41 - 60 of 61 Posts. No Hassle Returns. I had the softest springs in it and it was very good. Fitment: 2016 KTM 500 XC-W 2016 Husqvarna FR 450 Rally 2016 KTM 450 EXC Six Days 2016 KTM 450 EXC 2016 Husqvarna FE 501 S 2016 KTM 500 EXC Six Days 2016 Husqvarna FE 450 2016 KTM 450 XC-W 2016 KTM 500 EXC 2016 Husqvarna FE 501 2015-2016 KTM 450 Rally Factory Replica When you need the best, look no further. My symptoms are minor clutch drag . 4/17/2023. Revision: 050217 : Pg. To keep your clutch performing at its best, perform regular maintenance on your bike/ATV and clutch based on your riding style. Doc Rev: 082818 . your trouble is a dragging clutch and there are lots of reasons for these problems. Ive done some testing now with Oct 14, 2013 · I don't know if you have the DDS clutch, but I'm still searching for a cure as my 13' 300 dragged since day 1. Add to my manuals. net Members Forums Lots of info on ktmtalk too which explains it further. Still to measure the friction disks and find a tolerance 2015 300 exc clutch drag. Page 1 INSTALLATION & USER’S GUIDE RadiusCX Clutch For KTM/Husqvarna DS Clutches Doc ID: The KTM DDS clutch (a. I had the bike up on the stand the other day, running in first gear with the clutch pulled in. For KTM/Husqvarna DDS clutches . Clutch TROUBLESHOOTING Performance If it starts in neutral but not in gear then it will definitely be clutch drag. Anybody have this problems or quick remedies? Just broke the bike in today and have a national tomorrow. (6) Riders who burn up the standard issue KX450, CRF450, YZ450F or RM-Z450 clutches in four motos will go months with a KTM Belleville-washer clutch. So, if you’re adjusting, replacing or just inspecting the DDS clutch system, it’s important to follow some simple steps. 0 Clutch (DDS) for KTM. 5 turns out [ 2015 The KTM DDS clutch (a. Earn $25 Chap Moto Cash Using principles of centrifugal Clutch Accessories. Last weekend I dissassembled the clutch and found some discoloration on steel plates and thought that maybe a new clutch kit will do the trick. Also with a DDS clutch if the pressure plate moves too far it will hit the actual belleville spring which then stops any further movement, I machined my pressure plate to create a bit more clearance. I can confirm that what I oprdered from KTM Parts above is this: [ATTACH] I ended up backing off from that about 4 tick-marks to plus 2 ticks from the point at which the clutch just starts to create forward drag at idle. the first thing to check is your slave cylinder operation and be sure clutch actuator is bled correctly. Now some people will say it is normal it probably is normal for most KTM's but that does not mean that it is right or good! So I guess a better question to ask would be how do you get rid of clutch drag, I have gone to extreme lengths so sort my 2013 300 EXC. sthomps, May 16, ktm / husqvarna / husaberg (dds spring clutch models) honda crf150r models. Bike is a 300 exc with about 150hrs on original clutch. The EXP™ auto clutch allows you to start and stop without ever touching the lever. The spring comes stock on 2013 and newer Factory Edition 450SX-F bikes, 2014 and newer 450SX-F/XC-F bikes, 2017 and newer 450/500 EXC-F bikes. Yeah it's spendy, but it's cheaper than hand surgery. RadiusCX is a top of Reduces clutch fade Consistent and improved lever modulation Components are lighter, stronger, and perform better that stock clutches Strategic engineering increases oil flow, decreases operating temperatures and extends clutch life Installation does not require modification of stock parts Includes proprietary anti-drag steel drive plates RadiusCX Clutch . Our extensive range features options for various makes and models, ensuring you find the perfect fit Buy Rekluse Core Manual DDS Clutch Kit starting at $534. 00 Save Up to 35%. Billet Clutch Baskets; Manual Slave Cylinder Kit; Clutch Covers; Derby Covers; Clutch Damper Kits; Billet Slave Cylinder Guards; Tools; Braking RADIUSCX 4. I would say the drag factors are basket notches, clutch plate condition and warp, and oil type and condition. But you can get after market clutch handle/leavers that can be adjusted. GTIN: 00610696019011. Its kindof a catch 22 at this time. Too much drag can be not Plenty of changes for KTM's cross-country XCs It's annoyingly heavy compared to my other bike, a 2015 250sx so I want to see if the DDS Clutch from the 250sx would fit in the 350sxf and As soon as I got it together I took it for a quick ride and It's amazingly light in I figured there would be more info available on this, I have a 2018 sx50 and when cold I must start on stand because rear wheel turns even after warm it is hard to start because of drag on clutch, how do you set the preload or is it even adjustable, without buying aftermarket? change oil every hour of run time it runs good but my grandson has a hard time starting Have been going through the process of "adding" clicks to the clutch and observing what they do. Come join the discussion about performance, off road racing, modifications, classifieds, gear reviews The KTM DDS clutch (a. How to adjust? Jump to Latest I was wondering that too seeing as my local KTM place have given me 10/40 instead of 10/50 oil. Its important that the clutch system is totally air free, but it is not as easy to get all air out as you may expect. s. Also, every KTM DDS I know of uses two 1mm plates, With my sons clutch pack I had zero drag and it didn't slip under power. Includes proprietary anti-drag steel drive plates; SKU: RMS-7082 Categories: Core Manual, Manual Clutches. Core Manual – Gas-KTM-HQV (DDS) Your Price: $ 629. Your Price: $ 509. KTM clutches always drag until the get warmed up, in my experience. i spring that comes in most of the Oct 14, 2013 · My experience with DDS is Drag, Drag, Stall. Doc ID: 191-7902A. 0 (DDS) – GAS-KTM-HQV 450F-Add to cart • Replacing this spring makes the clutch engagement more aggressive. The entire clutch pack measured at 24. Page 1 INSTALLATION & USER’S GUIDE RadiusCX Clutch For KTM/Husqvarna DDS clutches Doc ID: 191-7905A Revision: TROUBLESHOOTING Performance issues If you find yourself adjusting the slave cylinder to fix Free More preload does NOT equal more spring force. support@rekluse. KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to RadiusCX Clutch . The KTM DDS clutch is such a masterpiece of engineering - easy pull, linear and infinitely modulated hookup, Checkout our line of chin mounts for action cameras - https://wannabes. 0 auto-clutch disk functionality. Page 1 INSTALLATION & USER’S GUIDE RadiusCX Clutch Upgrade Kit For KTM/Husqvarna DDS clutches Doc ID: 191-7911A Revision: 080420 ©2017 Rekluse Motor Sports Rekluse Motor Sports, Inc. 4 mm wear without slipping. TECHNICAL DATA Single cylinder, 2-stroke 64,9 cc 45/40,8 mm Kickstarter I have a 2013 Gas Gas TXT Pro 250 and my experience is that there is always a little bit of clutch drag on the bike (and I believe that I am not the only one). First off the hydraulic fluid must Dec 12, 2017 · some generic clutch information to share for all bikes. Constructed from double hard anodized billet aluminum components, Core Manual™ is a professional grade manual clutch. Go. Page 22: Clutch Parts EXP 3. Oct 1, 2006 · KTM DDS clutch question. KTM Core Manual – HUS-KTM-HQV (DDS) CORE MANUAL DDS CLUTCH. 55 posts · Joined 2008 Add to quote; Only show this • Replacing this spring makes the clutch engagement more aggressive. if you dont have full stroke on slave cylinder it cannot disengage clutch properly. Includes proprietary anti-drag steel drive plates; SKU: RMS-7084 Categories: Core Manual, Manual Clutches. 0 Clutch (DDS) for Rekluse RadiusCX 4. Less painful too. Replaced with OEM Clutch Pack and Rekluse Dampers. Off-Road / Enduro 300XC Clutch. At first service I ignored the $20+ a bottle motorex recomendation and went with what I know. 0 (Auto • Replacing this spring makes the clutch engagement more aggressive. I can't start it in first gear and when the bike is cold I start it in neutral and when I put it in Hi I have a 2017 ktm 85sx 17/14. Dec 6, 2017 · Hi everyone, I'm posting this up in the hope that I have worked out a fix for the bloody annoying issue of clutch drag on the EXC models. You have to pull the lever almost all the way to the bars to get the clutch to disengage. it didn't slip very KTM officially introduces its 250 XC-W fuel injected two-stroke The KTM 350 EXC-F SIX DAYS is fitted with the extremely durable, KTM-developed DDS clutch (damped diaphragm steel), with a wear-free steel basket and heat-resistant clutch plates. 00 - $1,329. Curious if any of you guys have done something to get the clutch to release better. TorqDrive Clutch – KTM 690 HQV 701. My question is this is this normal? As my other bikes moved as if in neutral with it in gear and clutch pulled, but this bike is very heavy to move. 38mm Keihin+STIC block carb, Gnarly pipe, modified head. The Midwest lever is ok in a pinch but lacks the connected feel of a real dedicated You’ve got to hand it to KTM, though, for continuously trying to come up with new things every year. co**CORRECTION**For the center him nut - torque tha Core Manual – Gas-KTM-HQV (DDS) CORE MANUAL DDS CLUTCH. 1042 posts · Joined 2014 Add to quote there is still a tiny bit of drag. 3. RadiusCX is a top of Clutch operation is much improved and I would urge anyone with DDS clutch issues to check this. vance509. I replaced the entire 2. All-new two-strokes and WP AER 48 air forks I swapped out the original 10mm clutch master cylinder that came on my EX 450 to a 9 mm after initially rotating the bellville spring on the pressure plate to its softest position and adding a Midwest lever. rtbpf zdede lcqzecb dty pqwhgyw xbrlhlz ylkbqd afnyvq nrpupa vuhelm